Page 1 of 1

discovery 1 build

Posted: Wed Mar 11, 2020 10:25 pm
by Pieter_Macdonald
I have recently acquired 2 discovery 1's from my dad, one with a v8 (the green one) and the other with a 300 tdi and 5 speed r380 transmission with a salvage title (the blue one). I plan to convert the green one to a 300 tdi with the parts from the other truck.
image3.jpeg
(477.61 KiB) Downloaded 377 times
IMG_7161.jpg
(444.55 KiB) Downloaded 376 times
image2.jpeg
(425.38 KiB) Downloaded 381 times
So far I have removed both motors and torn the interior out of the green truck as I plan on repainting it. Unfortunately, but not surprisingly I have also discovered (no pun intended) :D quite a bit of rust that will need to be repaired before I put in the new motor.
image0.jpeg
(547.87 KiB) Downloaded 374 times
Some fun but unnecessary things I've done are put the steel wheels on and start on a stainless steel raised air intake.
image1.jpeg
(301.85 KiB) Downloaded 378 times
I will add to this forum as progress continues.

Re: discovery 1 build

Posted: Thu Mar 12, 2020 12:20 pm
by rgallant
Be interesting to see how this goes, good luck

Re: discovery 1 build

Posted: Thu Mar 12, 2020 9:07 pm
by bclandrover
//uploads.tapatalk-cdn.com/202003 ... 3b20bc.jpg

I swear I didn’t put him up to this!!


Sent from my iPhone using Tapatalk

Re: discovery 1 build

Posted: Thu Mar 12, 2020 11:01 pm
by rgallant
Great picture!

Re: discovery 1 build

Posted: Fri Mar 13, 2020 9:24 pm
by BjornErickson
this is what I hope to do one day cant wait to see how it turns out!

Re: discovery 1 build

Posted: Sun Mar 22, 2020 10:49 pm
by Pieter_Macdonald
More Progress!!
I have now almost fully taken out the interior and wiring harness.
IMG_4688.JPG
(488.09 KiB) Downloaded 301 times
I have found more rust in various places which I'm not too happy about, but I've seen worse so I think I got lucky.
IMG_4685.JPG
(375.03 KiB) Downloaded 306 times
IMG_4686.JPG
(401 KiB) Downloaded 302 times
There are other rust holes as well but I don't have photos of them.

Re: discovery 1 build

Posted: Sun Mar 22, 2020 11:03 pm
by Pieter_Macdonald
I have now started the task of rust repair. I have taken out the drivers-side inner fender by drilling out many spot welds and peeling away tons of seem sealer Intel it came out. I then made a cardboard template and made a new piece out of fresh metal.
IMG_4758.JPG
(393.62 KiB) Downloaded 304 times
IMG_4757.JPG
(392.43 KiB) Downloaded 302 times
IMG_4756.JPG
(418.71 KiB) Downloaded 304 times
I haven't quite finished it but I got it test fitted in the truck and it sorta fits!!

Re: discovery 1 build

Posted: Sat Aug 28, 2021 6:33 pm
by TylerN
Whatever happened to this build? I’d love to see more!