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Re: D90 Rebuild......
Posted: Wed Jul 27, 2016 6:02 pm
by LandyAndy
Had a little time to finish off the exhaust manifolds...
http://i946.photobucket.com/albums/ad30 ... ozl2ll.jpg
Working out the rad hoses...
http://i946.photobucket.com/albums/ad30 ... vxs4j9.jpg
http://i946.photobucket.com/albums/ad30 ... udyv87.jpg
Got the front 8274 stripped, media blasted & partially rebuilt... treated it to a Giggle Pin HD main shaft & brake discs, will also get a idle shaft upgrade and finally a 6.5hp Xp motor :D
http://i946.photobucket.com/albums/ad30 ... zqc8xt.jpg
http://i946.photobucket.com/albums/ad30 ... uaqlr6.jpg
Back to the gardening.... :(
Re: D90 Rebuild......
Posted: Mon Sep 12, 2016 10:05 pm
by LandyAndy
So, summer is coming to an end... the landscaping on our house is all about finished... time to get back to the D100 project.
Got the dash loom 99% completed.
http://i946.photobucket.com/albums/ad30 ... ttltns.jpg
A few more fuses than original.... :D
http://i946.photobucket.com/albums/ad30 ... ygkbbp.jpg
Got the rear 8274 stripped, painted & ready for rebuild. Was a real mess inside as it had sat with water in it, will need new bushes and bearings but then it'll be good as new :bounce:
http://i946.photobucket.com/albums/ad30 ... n7nh6h.jpg
http://i946.photobucket.com/albums/ad30 ... eqvz20.jpg
Next to finish the rest of the chassis loom and start to get it installed.
Re: D90 Rebuild......
Posted: Wed Oct 12, 2016 9:47 pm
by LandyAndy
Got the bulkhead loom test fitted & powered up, fixed a couple of small issues. Just got to rework the DRL's as the older 'dim-dip' module I used is kaput and there mega $$. The newer 'pink' version is cheap but needs a minor wiring alteration to work correctly.
http://i946.photobucket.com/albums/ad30 ... ogjf87.jpg
Re: D90 Rebuild......
Posted: Mon Feb 13, 2017 8:05 pm
by LandyAndy
Not done an update for a while, so.... engine all completed with 'home' cooked EHT paint on the exhaust manifolds... the oven did smell a bit for a while :twisted:
http://i946.photobucket.com/albums/ad30 ... iptlfz.jpg
http://i946.photobucket.com/albums/ad30 ... qi3wz7.jpg
The wiring is 99% complete with just the lights to be installed once I get the new 'skins' drawn up & made. Rear loom is seen here.
http://i946.photobucket.com/albums/ad30 ... zkggcv.jpg
http://i946.photobucket.com/albums/ad30 ... nochbk.jpg
Now working on installing the dash after getting it powder coated in a textured satin black finish.
http://i946.photobucket.com/albums/ad30 ... njgrhb.jpg
http://i946.photobucket.com/albums/ad30 ... dzaqdj.jpg
http://i946.photobucket.com/albums/ad30 ... przxxm.jpg
Still lots to do but getting close to having the LS fired up for the first time :bounce:
Re: D90 Rebuild......
Posted: Fri Jan 26, 2018 4:41 pm
by LandyAndy
Very slow progress on the project for the last while, however.... exhaust system is made & away for final weld up at a buddy's :D
Few pictures of building it.
http://i946.photobucket.com/albums/ad30 ... sqnqbn.jpg
http://i946.photobucket.com/albums/ad30 ... rxhcjc.jpg
http://i946.photobucket.com/albums/ad30 ... ft2ptw.jpg
Had to cut & shut the passenger side manifold down pipe by 1.5" to clear the front diff on full bump.... doh :oops:
Did the GM clutch master cylinder mod as I couldn't get enough stroke with the TD5 one.
http://i946.photobucket.com/albums/ad30 ... e4c1su.jpg
Re: D90 Rebuild......
Posted: Fri Jan 26, 2018 4:48 pm
by LandyAndy
Re: D90 Rebuild......
Posted: Wed Jul 25, 2018 4:25 pm
by LandyAndy
Chipping away at those little jobs...
8274 fully rebuilt, 6hp motor & some Giggle Pin goodies inside :D
http://i946.photobucket.com/albums/ad30 ... 1q6rjh.jpg
Drive shafts all in, got a stubby from the t'case to the steady bearing on the front 3 link x-member
http://i946.photobucket.com/albums/ad30 ... xbrvde.jpg
Re: D90 Rebuild......
Posted: Sat Nov 10, 2018 7:24 pm
by LandyAndy
Re: D90 Rebuild......
Posted: Tue Apr 23, 2019 10:14 pm
by LandyAndy
Been chipping away at all the little finishing jobs...
Custom triple sticks for the LT230 & crawler box
https://oi946.photobucket.com/albums/ad ... 3o1nzq.jpg
https://oi946.photobucket.com/albums/ad ... 8rsbd5.jpg
Got the skins powder coated in closest green to the cab, will make repairs easy after a hard day on the trails :roll:
https://oi946.photobucket.com/albums/ad ... 3deaua.jpg
Now to finish the trans tunnel mods & put the rest of the cab back together.
Re: D90 Rebuild......
Posted: Tue Apr 23, 2019 10:43 pm
by ANDYD
Looking Great Andy, so close to finishing now......you should be out on the road this summer!
Re: D90 Rebuild......
Posted: Fri Jun 07, 2019 6:01 pm
by LandyAndy
Made a jerry can rack for the rear, skins all bolted on the back....
https://i946.photobucket.com/albums/ad3 ... s5f9l2.jpg
https://i946.photobucket.com/albums/ad3 ... mfzykq.jpg
Lots of little stuff to do & still gotta draw up the cargo lockers & new center tunnel top, inner fender skins....
Re: D90 Rebuild......
Posted: Fri Aug 16, 2019 6:25 pm
by LandyAndy
Re: D90 Rebuild......
Posted: Mon Aug 19, 2019 9:51 pm
by LandyAndy
Got the door bottoms cleaned up & threw some paint on them. Used the spray bed liner on the insides & on the 5 bar treadplate to reduce some of the glare.
http://i946.photobucket.com/albums/ad30 ... cjit2z.jpg
http://i946.photobucket.com/albums/ad30 ... 5obbma.jpg
Re: D90 Rebuild......
Posted: Sun Oct 20, 2019 8:14 pm
by bclandrover
Amazing vehicle! Amazing progress! I know all too well how long these projects can take!
Can't wait to see it out on the trail or at Founders Day.
Thanks for sharing
Don
Re: D90 Rebuild......
Posted: Tue Nov 12, 2019 5:16 pm
by LandyAndy
Progress... sorta got side tracked on building a new rear axle...
http://i946.photobucket.com/albums/ad30 ... jcwbmh.jpg
Decided wasn’t going to be on the road this year so might as well build a 609 for it, got the hubs & brakes about sorted to run my Stazworks headlocks.
http://i946.photobucket.com/albums/ad30 ... k7kuvb.jpg
Used Dodge hubs as there flat backed and that allowed them to be redrilled from 8 on 6.5” to 5 on 6.5” with two holes plugged.
http://i946.photobucket.com/albums/ad30 ... fjqmvt.jpg
And you may be wondering why, well here’s a 24 spline half shaft in the spindle... gotta love 1.5” 35 spline shafts :D
http://i946.photobucket.com/albums/ad30 ... 7jijet.jpg
Re: D90 Rebuild......
Posted: Wed Jul 28, 2021 6:06 pm
by LandyAndy
Finally have it ready for a VI next week…. Going to be really weird driving stick again and with my right hand shifting, last time was 12yrs ago back in the UK :shock:
https://hosting.photobucket.com/images/ ... 01(64).JPG
Dash worked out well and the new transmission tunnel too….
https://hosting.photobucket.com/images/ ... 01(59).JPG
https://hosting.photobucket.com/images/ ... 01(60).JPG
Rear axle is about complete, just needs a 3rd member and another axle shaft.
https://hosting.photobucket.com/images/ ... 01(33).JPG
Front is waiting on drive flanges, inner axle shafts and a 3rd member.
https://hosting.photobucket.com/images/ ... 01(66).JPG
Have made a new x-member and adapters for the front 3 link so it’s all bolt in for a easy swap.
https://hosting.photobucket.com/images/ ... 01(67).JPG
https://hosting.photobucket.com/images/ ... 001(4).jpg
This’ll give me better numbers than the old 3 link setup for anti-dive.
Re: D90 Rebuild......
Posted: Thu Feb 16, 2023 6:43 pm
by LandyAndy
Deleted
Re: D90 Rebuild......
Posted: Sat Feb 18, 2023 9:40 am
by franko
Theres an error in your link. But good to hear you are still getting on it. Such a cool rig.
Re: D90 Rebuild......
Posted: Sat Feb 18, 2023 1:02 pm
by LandyAndy
Figured it out… here are some recent pic’s of the new axles installed, 1350 rear drive shaft & hydro boost brake conversion.
Re: D90 Rebuild......
Posted: Sat Feb 18, 2023 1:07 pm
by LandyAndy
And for this trailer queen, her new trailer…. Just need to get the lights installed & the wiring finished off now.
Re: D90 Rebuild......
Posted: Sun Feb 19, 2023 10:03 pm
by ANDYD
Very nice! Good to see the project is still moving along.
Looks like the sun is shining again in the Frozen back country 8)
Re: D90 Rebuild......
Posted: Mon Feb 20, 2023 11:03 am
by LandyAndy
ANDYD wrote: Sun Feb 19, 2023 10:03 pm
Very nice! Good to see the project is still moving along.
Looks like the sun is shining again in the Frozen back country 8)
Thanks & nope… we’re feet deep under the snow & have a 10-15cm snowfall warning for tonight. I doubt I’ll see my lawn until May !
Re: D90 Rebuild......
Posted: Sun Jun 25, 2023 8:58 pm
by LandyAndy
Thought we’d add a rear sway bar, should be able to squeeze it in with some custom mounts.
Re: D90 Rebuild......
Posted: Sun Jun 25, 2023 9:01 pm
by LandyAndy
Got to load up the trailer once the snow was clearing. Just love the beefy 609’s…. Now I need to get a set of 37’s.
Re: D90 Rebuild......
Posted: Sun Jun 25, 2023 9:05 pm
by LandyAndy
Thought I’d add a full belly skid plate, maybe it’ll be finished one day :D