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Re: 1959 Series II Station Wagon

Posted: Mon Sep 26, 2022 11:29 pm
by oldgravy
Looks pretty sharp!

Re: 1959 Series II Station Wagon

Posted: Fri Jan 20, 2023 5:13 pm
by StuartC
Been a few months since my last updates on the restoration journey..........progress is being made.
Got a little side tracked with my new found passion for welding/fabricating.....but now back to the task at hand.
1. Frame is complete and awaiting new chassis bushes.
2. Received a complete set of parabolic springs from Jeremy and will install those once the axles have been gone over and upgraded.
3. Roamerdrive arrived from Ray. That will be installed but I will have to sort out the no reverse issue first.
4. Bulkhead stripped and ready to send to the sandblaster. There will definitely be some welding once it returns.

Oh, finally found a good set of wheels....ANR4636....and they look very similar to the original 272309.
Sorry Greg these were a better fit.
Sincerely,
Stuart

Re: 1959 Series II Station Wagon

Posted: Sun Jan 22, 2023 12:03 pm
by rovermike
Great job on bulkhead jig.Think I'll build one also.I've got 2 bulkheads to restore.Looks perfect for complete resto from sandblast to repair,to paint!

Re: 1959 Series II Station Wagon

Posted: Sun Jan 22, 2023 12:19 pm
by StuartC
RoverMike.....
Yes, works great. I got the idea to build one after watching Mike at Britannica Restorations in Quebec. He was doing bulkhead repair on a jig.
If you are interested I can give you a few pointers (avoid some pitfalls), a few sketches and a few closeup photos.
May just post them for anyone that is interested.
Stuart

Re: 1959 Series II Station Wagon

Posted: Wed Jan 25, 2023 11:57 am
by rovermike
Hi Stuart,
That would be great!You could PM me,but maybe there are others out that would appreciate a few details if you feel like doing a bit of a write up on your jig build.
Cheers,Mike.

Re: 1959 Series II Station Wagon

Posted: Wed Jan 25, 2023 1:17 pm
by StuartC
Hi Mike
Yes I will.
Should have some sketch details and closeup photos in the next few days.
Stuart

Re: 1959 Series II Station Wagon

Posted: Fri May 19, 2023 6:57 am
by StuartC
A photo update....progress is being made.

Block
Cleaned
Mag tested for cracks
Cylinders bored 0.030” over
Top of the block “shaved” to flat
Cam bearings installed

Cam shaft
Inspected (to ascertain tolerance compliance)
Polished

Crank
Inspected (tolerance compliant)
Polished

Head
Cleaned
Mag tested for cracks
Head surface shaved to perfect surface
New valve guides installed
Valve seats installed
New exhaust and intake valves installed
New springs, keepers, and caps installed

bulkhead sandblasted and ready for welding

Re: 1959 Series II Station Wagon

Posted: Fri May 19, 2023 7:00 am
by StuartC
Girling cylinders are refurbished

Re: 1959 Series II Station Wagon

Posted: Fri May 19, 2023 7:03 am
by StuartC
rookie mistake on the water pump

Re: 1959 Series II Station Wagon

Posted: Fri May 19, 2023 8:05 am
by StuartC
7:1 head and block turned out pretty well compared to what I had to start with.
Pretty pleased with the result. The other options were getting exponentially expensive.
A bit of pitting in #2 cylinder head shouldn't be an issue. After all it's not a hi performance 426 semi giving me sub 10 second 1/4's

Re: 1959 Series II Station Wagon

Posted: Fri May 19, 2023 8:09 am
by StuartC
Hardest part of the Lucas FW2 wiper system refit was removing the concrete from the internals....rest of the rebuild was pretty straight forward.
Hooked up to a 12V supply and work like new.

Re: 1959 Series II Station Wagon

Posted: Sun May 21, 2023 3:51 pm
by StuartC
Block and Head painted with "LandRover Engine Grey" spec'd and formulated for Series 2 ('58-'61) by Paintman UK.
If anyone requires engine paint for the Series 2......let me know.

Re: 1959 Series II Station Wagon

Posted: Mon May 22, 2023 8:03 pm
by NWOnt_1956
Looking very nice!

Re: 1959 Series II Station Wagon

Posted: Mon Oct 09, 2023 2:07 pm
by StuartC
Acknowledgement to Aart Van Der Star and Gordon Bowbrick for the tip on a rear main seal oil leak test.
This procedure can only be done with the engine out of the vehicle and when in rebuild mode.
So.....tip the block vertical with a cut down oil pan installed and fill the rear main seal area with motor oil.
Turn the crank a few times daily. Check for leaks.
Photos attached.

I managed to find an "original style" two piece seal from PA Blanchard and it was relatively easy to install.
Decide to follow Mike's (Britannica Restoration) advice and use RTV in place of the T Seal.

Result.....no leaks as of day seven..... :shock:

Stuart

Re: 1959 Series II Station Wagon

Posted: Mon Oct 09, 2023 2:10 pm
by StuartC
intake/exhaust manifold with original rebuilt solex carburetor

Re: 1959 Series II Station Wagon

Posted: Mon Oct 09, 2023 2:23 pm
by bfein1075
Everything looks great.

I did that same trick with my t seals on my six because I couldn’t get the factory ones in. I think my rear main leaks but it could be just the pan itself.

Good to know I wasn’t a complete idiot doing that.


Sent from my iPhone using Tapatalk

Re: 1959 Series II Station Wagon

Posted: Thu Feb 13, 2025 3:36 pm
by StuartC
IMG_1959.JPG
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Gauge update.....and a note of appreciation to Drakes British Motors in Kelowna!!
Before and after photos of my original 1959 S2 5 door fuel, amps, and speedo gauges.
Scott mentioned to me these two were a challenge....my reply was "no kidding"......they have been sitting inoperable for a mere 40 years!

Re: 1959 Series II Station Wagon

Posted: Thu Feb 13, 2025 3:59 pm
by mepham55
Wow! Great progress. Those gauges look great and thanks for posting the shops name. They may be helpful in the future for some gauge restoration.

Matt

Re: 1959 Series II Station Wagon

Posted: Tue Dec 30, 2025 11:55 am
by islandblacksmith
lovely machine!